Industrial reliability support

A Predictive Maintenance Company Built on Condition Monitoring & Reliability

Failure Prevention Associates (FPA) is a predictive maintenance company founded in 2007 by Dr. Karl Hoffower, with offices in Texas and California. We partner with industrial teams to improve equipment reliability through condition monitoring, predictive maintenance, technical training and practical reliability support. We help clients strengthen people, processes and asset management so critical equipment operates safer, longer and more efficiently.

Real people.
Real solutions.
A more reliable tomorrow.

Our story

How Our Predictive Maintenance Company Grew From One Vision

Founded by Dr. Karl Hoffower in 2007, FPA was created to help more organizations turn predictive and condition-based maintenance into a working reality. What began as a specialized consultancy has grown into a reliability partner serving industrial operations from Texas and California to facilities around the world.

Today, FPA combines field experience, certified expertise, practical training, advanced tools and ongoing mentoring to help teams get ahead of unplanned downtime.

2007

Founded by Dr. Karl Hoffower

2010

Expanded training and consulting services

2015

Added tools, software and field services

2020

Broader reach and multi-state offices

Today

A global industrial reliability partner

Technical Expertise.
Real-World Experience.
Measurable Results.

What makes FPA different

More Than Experience. A Partner in Progress.

FPA specialists are certified in vibration analysis, thermography, ultrasound inspection, electric motor testing, field balancing, laser alignment and reliability-centered maintenance. Just as important, our team brings in-the-trenches plant experience that helps translate technical findings into practical maintenance action.

From one urgent machinery problem to a complete condition monitoring program, we align our recommendations with your safety, quality, environmental and business priorities.

  • Certified technical expertise
  • Hands-on reliability training
  • Plant-floor experience
  • Risk-based recommendations
  • Program implementation support
  • Long-term partnership
Our philosophy

“Reliability Is Earned Through Discipline, Not Purchase.”

Real reliability comes from people, process and ownership, not equipment alone. FPA works side by side with clients to build sustainable programs that prevent unplanned downtime, strengthen safety and create lasting value.

Discipline • Collaboration • Ownership • Greater uptime

Our mission

Create More Reliable Operations

Help industries reduce failures by improving reliability programs, developing people and implementing practical solutions that drive safer, more efficient and more profitable operations.

Our vision

A More Reliable World

Have ten thousand clients realizing the value, ROI and benefits of our insights to improve their reliability.

Our values

The Principles Behind Our Work

Results Oriented

We focus on measurable equipment and program improvements.

Disciplined

We do the right things the right way and keep our commitments.

Aligned

We succeed together by connecting our work to client goals.

Transparent

We communicate openly, clearly and honestly.

Inspirational

We develop people, share knowledge and drive possibility.

Accountable

We take ownership, follow through and measure outcomes.

How we support clients

Practical Solutions for a More Reliable Tomorrow

Connect the right expertise, technology and skills to the reliability outcomes your operation needs.

Predictive Maintenance Company | Failure Prevention Associates

Actionable data. Fewer failures. Greater uptime.

Predictive Maintenance Company | Failure Prevention Associates

Smarter strategies for better asset performance.

Predictive Maintenance Company | Failure Prevention Associates

Build skilled teams. Strengthen reliability culture.

Predictive Maintenance Company | Failure Prevention Associates

On-site expertise, correction and verification.

Built around your operation

A Reliability Partner From Plant Floor to Leadership Team

Every facility has different equipment, failure modes, operating pressures and business risks. FPA learns your process before recommending a condition monitoring or reliability approach. A project coordinator connects our specialists with operations, maintenance and leadership so technical insight becomes focused action.

The result is a program designed around your business case, one that helps teams make risk-based decisions from a stronger position of knowledge.

Understand the equipment

Identify critical assets, operating context and likely failure modes.

Turn data into decisions

Connect trustworthy condition data to prioritized maintenance action.

Build internal capability

Strengthen technician skills, workflows and ownership across the program.

Sustain the improvement

Measure results, close gaps and keep the reliability program moving forward.

About FPA

Frequently Asked Questions

Learn how Failure Prevention Associates supports maintenance and reliability teams.

A predictive maintenance company uses condition monitoring technologies such as vibration analysis, thermography, ultrasound and oil analysis to find equipment problems before they cause failures. FPA also provides the tools and training so plants can build their own programs.

Failure Prevention Associates, LLC was founded in 2007 by Dr. Karl Hoffower to make predictive and condition monitoring practical for industrial plants.

FPA helps industrial organizations reduce equipment failures through condition monitoring, predictive maintenance services, reliability program optimization, technical training, field balancing and laser alignment.

FPA has roots and offices in Texas and California and supports industrial clients across the United States and around the world.

FPA specialists support vibration analysis, thermography, ultrasound inspection, electric motor testing, oil analysis and reliability-centered maintenance, along with precision maintenance services.

Yes. FPA delivers practical industrial reliability training designed to connect technical principles with real equipment, measurement tasks and maintenance decisions.