Predictive Maintenance Services
FPA’s maintenance team delivers predictive maintenance services by assessing how healthy or unhealthy your assets are using proven diagnostics and field expertise. Our predictive maintenance services help reduce unplanned downtime while supporting long-term reliability and compliance goals.
What is Predictive Maintenance?
Predictive maintenance is a type of condition-based maintenance that uses predictive models to estimate when an asset is likely to need maintenance. By using predictive models, predictive maintenance services allow maintenance activities to be scheduled in advance before a problem occurs.
Our predictive maintenance services can be applied to any type of equipment and are especially effective for industrial assets such as production machinery and vehicles. These services integrate condition monitoring services and preventive strategies as an alternative to reactive maintenance plans that cause downtime and equipment failures.
Predictive maintenance services are a valuable tool for organizations that rely on industrial equipment. By applying predictive maintenance services, organizations can:
- avoid downtime
- reduce the risk of accidents
- increase asset reliability
- improve the efficiency of their operations
- greatly reduce maintenance costs
- prevent equipment failure
Optimizing Industrial Equipment While Reducing Maintenance Costs
Our predictive maintenance services support critical equipment assets across multiple industries by combining reliability expertise with scalable condition monitoring services designed to reduce maintenance costs and operational risk.
- Steel/Metals/Mining
- Petrol Chemicals
- Building Maintenance
- Food (non-beverage)
- Oil and Gas
- Marine Shipping Docks
- Pulp and paper
- Refineries
- Pipelines
- Pharmaceutics
- Rubber
- Automotive/transportation
- Ports
- Municapities
- Utilities
- Labs
What we provide for our clients
Provide Preventive Maintenance:
A predictive model is used to identify when equipment is likely to need maintenance, allowing scheduled intervention before a problem occurs. Our predictive maintenance services combine asset data with vibration analysis and ultrasonic technologies as part of integrated condition monitoring services to detect critical issues early.
Establish a Predictive Maintenance Program:
We apply preventive maintenance practices to implement scalable predictive maintenance services by creating maintenance models that increase ROI. Our team schedules and helps execute predictive maintenance services, streamlining workflows while aligning maintenance execution with process safety management requirements.
Condition-based maintenance:
Real-time maintenance is performed based on actual equipment condition rather than a fixed schedule. This approach uses condition monitoring services supported by sensors, IoT applications, and computerized maintenance management systems. These tools enhance predictive maintenance services through real-time data, monitoring, and collaboration.
Predictive Maintenance Training Programs:
Designed for maintenance managers and technicians, these programs support predictive maintenance services by teaching best practices for data analysis, condition monitoring, and maintenance execution. Training improves uptime, asset performance, and failure prediction accuracy while reinforcing condition monitoring services across teams.
PROCESS SAFETY MANAGEMENT
PSM, RMP, GMP & SEMS Regulatory Compliance
Safety and environmental compliance are top priorities for senior management. Federal regulators increasingly expect sound predictive maintenance services as part of mechanical integrity programs. Our services support process safety management by strengthening inspection, monitoring, and documentation practices.
- Vibration Analysis
- Thermal Imaging
- Electric Motor Testing
- Ultrasonic Detection
- Oil Analysis
If compliance requirements are critical to your operation, FPA provides certified staff and predictive maintenance services that align condition monitoring services with regulatory and process safety management expectations.
CONDITION MONITORING FOR PREVENTIVE MAINTENANCE – PdM
24/7 Condition Monitoring Services for Critical Equipment
We provide diagnostic and monitoring options to ensure facility reliability. Our condition monitoring services include vibration analysis, leak detection, thermal inspections, and wireless sensors capable of reporting data as frequently as every 12 seconds, supporting responsive predictive maintenance services.
Condition Monitoring Services:
- SystemEyes™
- Process Safety Management
- Reliability & Predictive Maintenance Programs
- Thermography
- Ultrasound Detection
- Vibration Analysis
- Electric Motor Evaluation
- Wireless Sensors
FIELD SERVICES
On-Site Predictive Maintenance Services for Critical Assets
Our field teams deliver hands-on predictive maintenance services including laser alignment for motors and belts, as well as field balancing for fans, blowers, generators, and other rotating equipment, complementing ongoing condition monitoring services.
Field Services:
- Precision Laser Alignment
- Field Balancing
Why Failure Prevention Associates?
Based in Houston, Texas, FPA delivers predictive maintenance services that reduce unplanned downtime and lower overall operational costs through expert on-site diagnostics and execution.
Our certified analysts provide condition monitoring services using vibration analysis, electric motor testing, ultrasound detection, and thermal imaging. These predictive maintenance services support uptime improvement and process safety management across critical machinery.
FPA offers bad actor troubleshooting and recurring condition monitoring services on monthly, quarterly, or semi-annual schedules. This approach allows organizations to realize ROI faster through outsourced predictive maintenance services without the burden of maintaining a full in-house team.
