SMRP – 31st Annual Conference
THE PREFERRED
PREDICTIVE MAINTENANCE SOLUTION PROVIDER
INTERESTED IN OUR PRODUCTS, TOOLS, AND SERVICES…
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SERVICES
We provide vibration analysis courses that will allow you and your teams to achieve up to a level 2 certification in vibration analysis.
Our vibration analysis training is based on the ISO 18436-2 standards and covers both theoretical and practical concepts.
The course is designed for those who have little to no experience in vibration analysis as well as those who want to brush up on their skills.
The course covers the following topics:
- Condition monitoring program
- Review of basic vibration analysis science
- Review basic machine faults
- Recognition of poor data
- Waveform and Spectrum Graph analysis
- Phase analysis for field applications:
- Unbalance, Eccentricity, Bent Shaft, Misalignment, Soft Foot, Resonance
- Introduction to Field balancing
- Hands-on Workshop practicing phase analysis techniques
- Vibration analysis case studies
- Vibration Measurement, Data Collection & Analysis Practical
- And More!
Vibration Analysis
- Monthly Contracts for Vibration Routes.
- Weekly Critical Vibration Routes.
- Vibration analysis troubleshooting for repeated bad actors or tripping on high vibration alarms.
- Newly installed Rotating equipment commissioning – ensure your new assets will operate as expected.
Visual Vibration™
Turn your cell phone video into a visual vibration model. Now you can know what is going on sooner than any other time in history. You can record your own video, upload it to our site, and we will analyze and reply back with a Visual Vibration video with an assessment.
Create an animated model from just from stable cell phone video that shows how your machine or structure is moving. This modeling and vibration data collection used to take weeks and cost $40k, $60k or more.
Thermography
Thermal imaging can see trouble spots that are not otherwise able to be detected.
Thermal imaging and thermography uses our best practice analysis of electrical systems, switches, transformers, etc.
Electric Motor Evaluation
Best practice to rapidly evaluate your motors, generators and transformers.
We use best practices for analysis of electric motor/generators (stator windings, rotor, air gap, insulation, power quality and power circuit) and transformers.
We can help you find motor faults before they trip breakers or worse.
PRODUCTS
IRISS -Safe-Connect Thermochromic Solutions
The Safe-Connect product line from IRISS offers the advantage of thermochromic science for visual indication of asset health. Thermochromic components in these products causes a color change based on temperature ranges, providing 24/7 safety monitoring to give a predictive warning on overheated equipment. The permanent quality of the change is able to highlight issues in straight and non-continuous load applications, protecting against electrical fire or equipment failure.
IRISS Thermal Inspection Windows
The IR windows allow industry safe access to energized targets previously considered impossible to monitor.
TOOLS
CTC Vibration, Sensors, Cables, & Connection Accessories
All vibration monitoring systems need sensors, cables and mounting pads. CTC offers an unconditional lifetime guarantee on all of its products. Junction boxes help speed data collection with single point access to multiple sensor locations.
Permanent Condition Monitoring Systems
Permanently installed measurement systems monitor production critical machines around the clock. Ideal for machine trains with high downtime costs, high failure probabilities, rapid damage progression, environmental or safety risks.
SDT Ultrasound Detectors
Thermal imaging can see trouble spots that are not otherwise able to be detected.
Thermal imaging and thermography uses our best practice analysis of electrical systems, switches, transformers, etc.
JLL IN-HOUSE TRAINING CERTIFICATIONS
This in-house training will be delivered by JLL Reliabilty Engineering.
The certification is issued by the Board of Certification.
Industrial Vibration Analysis Training & Certification
This in-house training will be delivered by JLL Reliabilty Engineering.
The certification is issued by the Board of Certification.
Ultrasound Detection Training
Failure Prevention Associates offers training for Level 1 certification in ultrasound detection. Level 2 certification courses have also been done and are currently in the planning stages.
Additionally, Failure Prevention Associates does Ultrasound Program Implementation if your company:
- already owns ultrasound equipment… but doesn’t use it
- uses ultrasound equipment… but feel you aren’t utilizing its full potential
- wants to build an effective program… but don’t know where to begin
- has a good program…but needs to train new employees
- wants to expand its leak detection program to other applications
- wants to set up ultrasound tracking points and routes
Thermal Imaging Training
Failure Prevention Associates will train your personnel on how to use thermal imaging to determine a wide range of potential failure conditions and improve the health of your machines, especially your electrical systems.
Machine Lubrication Technician (MLT I)
This class gives students a foundation in lubrication best practices and product knowledge. Learn proven industry methods for selecting, storing, filtering and applying lubricants to boost reliability and decrease maintenance costs. Students will also gain a better understanding of oil analysis and how it can help make better lubrication decisions.
Learn the impact that best-in-class lubrication practices have on machine health and reliability. Learn why machine lubrication activities should be moved from modest and reactive to thorough, accurate and proactive.
- Lubrication fundamentals
- Lubrication of key equipment components
- Contamination control & storage and handling
- Oil analysis for enhanced equipment reliability
- Lubricant programs & application of lubricants
